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Waste and deviation reduction of out-of-spec and/or out-of-operational-parameters situations. The reduction is achieved through the mapping of requirements and variables to identify the root-cause of the situations. The management of such causes will consequently lead to a scenario where quality and productiveness shortcomings will be wiped out of one process.
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Training on the seven classical quality tools for continual improvement. |
| Qualification of New Process / Line |
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Critical Analysis of the compliance with design requirements (Installation and Operation), which enables you to know the line efficiency, scrapping level, losses of packaging material, process output, etc. It is normally divided into 3 stages: Installation, Operation and Process Qualifications. |
| Qualification of Lines already Running |
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Evaluation to ensure the production line meets the requirements of the design (Design of Experiment) to get knowledge of line efficiency, scrapping level, losses of packaging material, process output, etc. It also helps in adjustments of theoretical process parameters and specs to the real level of process capability. |
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| Assess the actual calibration needs of each instrument/equipment in order to eliminate unnecessary expenses (whether with calibration or with instrument adjustments) and optimize reading/measurement ranges. |
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SPC Programme to manufacturing operations aiming to pinpoint processes variations and theirs respective corrective actions when there are out-of-control trends. Essential Programme to implement Continuous/Continual Improvement and Productivity Optimization. |
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